Sulphonation Technologies

Technithon (along with their group companies) has been in the Sulf(on)ation business since 1975 and built continuous plants using air -SO3 mixtures as the sulfonation agent and patented film reactors for gas liquid contacting. The plants have capability of processing alkylates typically in the MW range of 200-350 for water soluble anionic surfactants and MW 400-800 for oil soluble surfactants.

Continuous innovation for reducing energy use, capex cost and environment impact are integral to Technithon’s design philosophy and R&D efforts. Our plants are offered with waste heat recovery system and Zero Liquid Discharge (ZLD). The challenges of reduction of 1,4 Dioxane have been addressed by Technithon who offer options for ensuring the 1,4 Dioxane levels to <1 ppm.

The plant designs focus on automation with minimum operator interaction.

The typical gas- liquid phase sulf(on)ation plant has sub-systems which are outlined below.

  • Sulfur Supply System
  • Air Supply System
  • S03 Gas Generator System
  • Sulfonation System
  • Neutralizer System with Dioxane Control and Reduction
  • S03 Absorber System
  • Effluent Gas Treatment System
  • Control Systems

Technithon pioneered the continuous film sulfonation technologies in India and the SAARC region and expanded reach to Western Europe, SE Asia, Middle East and North and South America.

Technithon offers solutions and expertise to deliver:

  • Continuous Air+ SO3 sulfonation plants with falling film reactors for both water and oil soluble surfactants
  • Adjunct technologies for Low Dioxane in Ether sulfates
  • Drying using steam and convective drying systems
  • Expertise in Alpha Olefin Sulfonates (AOS) and Methyl Ester Sulfonates (MES)
  • Batch processes with Liquid SO3 and Oleum for sulfonating heavy alkyl aryl compounds and Asphalts.
  • Continuous Liquid phase sulfonation processes for aromatics, aliphatic and alkyl aryl compounds for both water and oil soluble surfactants
  • Continued R&D and process development for sulfonation processes based on Patents for Annular film and Multitube reactors.
AES AS Dry

BASF India Ltd.

AES AS Dry
SLES/AOS

Godrej Industries Ltd.

SLES/AOS
Asphalt Sulfonates

Farabi Petrochemicals

Asphalt Sulfonation
AOS/SLES.SLS

RSPL Ltd.

AOS/SLES.SLS
Liquid SO3

Global Chemical Co. LLC

Liquid SO3

Our Clients

Unilever
Chevron Phillips Chemical Company LP
Nirma
Aarti Industries
RSPL
Wilmar
Godrej
Fogla Group
Ultramarine & Pigments Ltd.
Sinarmas Cepsa
Powersoaps
IXOM